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Picking & Sorting System

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This is a system where multiple shuttle cars installed in each column of storage rack move in the aisle between racks
and picks boxed products (totes, trays, cartons) and ship to GTP (Goods to Person) work station via lifter
and conveyor to process order.

Composition of system
Shuttle Car
Lifter
GTP Work Station
Conveyor
Shuttle Car Specifications
Load
Loading weight Average 30KG, Max 50KG
Type Totes, Trays, Cartons
Loading Dimensions 150*150*150mm ~ 800*600*600mm
Speed and performace
Speed Max. 4m/s
Acceleration Max. 2m/s²
Positioning accuracy ±3mm
Capa per single machine 100 cases/hr
Power Supply
Walking motor power 750w
Lifter Specifications
Cargo Lifter
Rated load 100kg
Effective storke 5,030mm
Working stroke 4,875mm
Speed 3m/s
Acceleration 7m/s²
Motor power 4.4kW
Tray Specification 1,080*642mm
Driving medium Synchronous belt
GTP Station Specifications
GTP Station
Size 2,710*1,600*2,100mm
Structure Type Double Layer : upper Source Box and lower order box
Transporter ≥ 600 cases / hour
Roller Drive 0.6 m/s
Weighing accuracy ± 50g
Load Weight 35kg per reservoir
Handling box specification
300mm ≤ L ≤ 600mm
300mm ≤ W ≤ 400mm
150mm ≤ H ≤ 320mm
Control Cabinet
Size 600*250*1,100mm
Structure Type Independent cabinet, standing mode
Transporter ≥ 600 cases / hour
power supply 220V
Output voltage 24V, 220V
Controller Siemens PLC
Electric roller 24V, ASI control mode
·The above can be changed according to the customer's request
Introduction Environment and Benefits
Buffer, Sequencing Function
  • - Buffer function of boxed products
  • - Can process in the order based on sequencing function that sequentially accepts and releases boxes
High-density Storage
  • - High-density storage of boxed products offer high storage density for the area
High Productivity
  • - High order processing ability among various GTP solutions
  • - Suitable for logistics environment such as distribution centers that handle high level of volume
Excellent Response to SKU Expansion
  • - Flexible response to SKU change and expansion due to the capability of managing and changing SKU for each storage cell
Flexible Expansion
  • - Capable of additional input of shuttle when processing volume is increased
  • - Capable of extending modules such as racks, shuttles, lifters, etc.
Easy Maintenance
  • - Fast response to shuttle malfunctioning or maintenance due to transfer to designated maintenance station for repairs via shuttle transfer lifter